Monday, October 10, 2022

Z80-MBC2 Build Part 2 – The uTerm VT100 Style Terminal



 
Author's Website (Just4Fun): https://j4f.info/z80-mbc2 <--- Check it out!



The next step in building my idea of a “modern retro CP/M & BASIC computer” is building the uTerm. A VT100 style terminal for the Z80-MBC2 that gives it the ability to act more like a stand-alone computer. The uTerm would be the modern equivalent of a classic terminal you would have used back in the 70’s and 80’s to connect to a machine like this, allowing you to hook up a keyboard, monitor, and 9V power supply instead of having to use a serial connection to an existing computer, though that feature is still maintained via a transparent USB serial connection on the board.

The uTerm uses a standard old-school PS/2 style keyboard port, but most standard keyboards should still work with a simple USB to PS/2 adapter.

NOTE: 60% keyboards may not work, I have 2 of them I use for other tasks and neither worked on the uTerm. However, every other “standard” keyboard I have, including 10-keyless, worked fine.

It also uses a D'SUB VGA connector for the video, but here again adapters can be used to connect to displays that may not have that connection available. The best part about the uTerm is the fact you no longer have to use a terminal emulator, like Putty, to use the Z80-MBC2. It outputs a 30x80 column display and even has the ability to set the text color to either white, green, amber, or cyan to complete the retro feel of this machine.



Just like the Z80-MBC2, the build is pretty straight forward, there is bill of materials and schematics included that spell out all the components you need and where they go. All you have to do is track down the components and solder them into place according to those documents. Just like all builds, it’s good practice to test the components you can before using them in your build.

To make things even easier, you can buy the PCB on eBay for around $15 that already has the surface mounted STM32 chip pre-programmed, saving you one extra step if you don’t already have the necessary tools to flash the chip or ae not comfortable with SMD soldering. All the other components are relatively inexpensive and easy to find on Amazon, eBay, and other sites. Just like the Z80-MBC2, I already had most of the parts on hand, making the build even cheaper.

If you can't find the specific heatsink used in the authors build, that's not a problem. Any standard heatsink that fits the LM7805 and covers the entire regulator back, as seen on mine, will work just fine. It does get warm, but dropping 9V to 5V on such a low drain device doesn't produce enough heat to cause any problems using a smaller heatsink. If you have thermal pads or paste you can use, that helps as well.

 

The same advice for building the Z80-MBC2 also applies here, and I have compiled a list of links to all the parts you need on Amazon and eBay to help you along, and most of them are the ones I actually used. 

 

 

eBay Search for 74HCT00 NAND Gate - Note that it must be a 74HCT00N NAND Gate IC, any brand will work. Buy from sellers in the USA (or your local area) when possible to increase your chances of getting "good" parts. It  also makes it a lot quicker and easier to not only get your parts, but do returns if necessary.

eBay Search for uTerm PCB - If the PCB with the pre-programmed STM32 chip is still available, I suggest getting that one. If not, it simply means you have to buy the STM32F030F4P6 surface-mount chip yourself and program it. However, as of writing this article (October 2022), the STM32 chip is nearly impossible to find, so you may have to really look to find one.

Here is a socket kit I have not used, but contains all the necessary sizes: https://amzn.to/3E5tuaz 

I did not include individual links to all the resistors because these are really easy to find and have a pretty wide tolerance, and it’s somewhat difficult to get resistors so far out of spec you can’t use them when a project like this gives you a 5% tolerance variance. Many "cheap" resistors that claim they are within 1%, are actually 2-3%. Either way, for this project and many others, as long as you buy ones that say 1%, you’re generally safe.

Amazon Search 1/4 Watt Resistors: https://amzn.to/3SCccGt

Also, there are a lot of good resistor assortment kits sold on Amazon, and many contain almost all the ones you need for the Z80-MBC2 and uTerm, so you will only need to buy a couple values separately. Just remember 5% (shoot for 1%) and ¼ watt and you’re good.

In the bill of materials, they list 4k7 and 2k2 resistor values, this is just another way of writing 4.7K  ohms and 2.2K ohms.

For the LEDs, be sure to use the colors indicated, or other colors with the same forward voltage value. This is talked about on the project page as well.



If you bought the PCB with the pre-programmed STM32 chip already installed, then there really isn’t much more required once you have it all assembled, other than using the jumpers to select your color choice.

If you bought a bare board and the STM32 separately, then you’re going to have to solder the chip to the board, fully assemble the uTerm, and then flash the chip before you can use it. A programmer is needed to do this, but thankfully they’re cheap and easy to find on Amazon. The full instructions on how to do it are covered on the project’s homepage, linked above and below.

Programmer: https://amzn.to/3SOjk2o

How to Program the STM32: https://hackaday.io/project/165325-uterm/details 

(Scroll down to "HOW TO FLASH THE STM32 WITH THE ST-LINK V2" at the link above.)

 


Using the uTerm is easy. To power both the Z80-MBC2 and uTerm, all you need is a 9V power supply, a PS/2 keyboard or USB to PS/2 adapter and just about any USB keyboard, and a standard D'SUB VGA cable (and an adapter if you don’t have a monitor that accepts the VGA input). If you’re connecting the uTerm to the Z80-MBC2 directly, you don’t need the supplemental power cord running between the uTerm and Z80-MBC2, but if you’re going to run it detached the supplemental power connection is highly recommended. Mine has been slightly altered to better fit into my final case design. If you're using the supplemental power between the uTerm and Z80-MBC2, ensure you have the polarity correct before powering it up! Also, the 9V power supply must be center pin positive!

You don't need a beefy power supply, in fact, it will even run off a 9V battery for a while if necessary. As you can see from the photos, I'm powering mine using a simple DIY power supply I put together to test small 12V or less projects, that also allows me to measure usage information.

Here are some power and temp numbers running under load. Using ASCIART.BAS and LOG10K.BAS as benchmarks. Readings taken from my PSU and IR thermometer. Temps taken after 30 minutes of operation at idle and then under load at around 70F (21C) ambient.

Standard Keyboard (No Backlight): 0.090 to 0.100A / 0.81 to 0.105W max draw - Around 100F (38C) on the LM7805, hovering around 98F.

Standard LED Backlit Keyboard: 0.255 to 0.265A / 2.25 to 2.40W max draw - Around 110 to 115F on the LM7805, hovering around 111F (44C).

Note that the power draw and temps are affected by your choice of keyboard, however the numbers are so small it really doesn't matter much as long as your 9V source can provide the power needed. The temps using the smaller heatsink are also well within the safe operational range of the LM7805 voltage regulator. Remember, these voltage regulators work by dissipating the excess voltage as heat, and you generally don't want to operate electronics anywhere near their max operational temperature. The LM7805 can handle a lot of heat, but the max temp often used for safety is about 110C (230F), and we never go over 46C (115F). So this system stays nice and "cool" by LM7805 standards.

Once you have it all hooked up, just power it up and enjoy! I'm not going to cover troubleshooting in any detail for the same reason as on the Z80-MBC2, not enough time. However, if it's not working, make sure all the connections are hooked up correctly and securely, check to ensure you have the correct input selected on your monitor, and press the “Reset” button on the uTerm to see if that helps. You can also check the jumper settings for the color selector. If all else fails, hook the Z80-MBC2 back up to your PC using the USB serial adapter to ensure it's working. Note that there are test points on the uTerm PCB if you know how and need to use them, labeled as TP1, TP2 etc.

There's also a modified firmware version available that adds a few more options you can try if nothing else is working, or you can re-flash the original firmware if you have the programming tool to do so. 

Modified Firmware: https://gitlab.com/luckynate4/nuterm

My uTerm fired right up and has been working just fine. Since building the Z80-MBC2, I has since settled in on using CP/M 3 and have grown quite attached to the classic green text. The Asus monitors I use have legacy VGA inputs and have the ability to run that input at 4:3, so it's about as “authentic” as you can get using modern hardware.





Now that I have the uTerm all setup and running, the final step is to cram it all into a case that does the build justice, completing the “modern-retro” look I want for this cool little Z80 computer.

I did print the brackets the author included, the flat (horizontal) mount version, just to see how they worked, and they print just fine on my Ender 3, as you can see. The print time is about 5 1/2 minutes per bracket.

 

I will be using a pre-existing enclosure and modifying it to fit my needs for the final build. I had considered 3D printing a full custom case, but to be blunt, that’s a little outside my 3D design capability at the moment considering the overall size, however I have found a couple cases I can easily modify and 3D print only the parts I need to complete the build.

Thanks for reading and I’ll see you in the 3rd and final part, where it all comes together!

Read Part 3 - The Final Assembly: https://theclassicgeek.blogspot.com/2022/12/z80-mbc2-build-part-3-final-assembly.html

 

 

No comments:

Post a Comment